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CI-450 CI-450 automatic cotton inserter Image for illustration
Packaging lines

CI-450 automatic cotton inserter

Measures, cuts and pushes a cotton plug into the bottle neck, in line with the rest of the line.

In line
with the bottle
Roll fed
cotton
Touch screen
plug length
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  • Quote within 24 hours Price, lead time and options
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Overview

What it does

The CI-450 pulls cotton from a roll, cuts it to the set length and pushes the plug down into the neck of the bottle as it indexes past. The length is set on the touch screen, so moving from a 60 ml to a 250 ml bottle is a number rather than a tooling change. Sensors watch the bottle position, the cotton infeed and the refill level, and the machine holds the line rather than running dry. It shares the 850 mm conveyor height with the counter, desiccant inserter, capper and labeler.

Key features

  • Cotton length, insert depth and transfer timing all set on the touch screen.
  • Fibre optic sensors on the bottle, the cotton infeed and the refill level.
  • Insert nozzle height and the conveyor guide rails adjust by hand to the bottle.
  • Machine pauses rather than running dry when cotton runs low.
  • Delta PLC with a touch screen, so settings are recalled rather than reset by hand.
  • Three-colour indicator light and emergency stop in reach of the operator.
  • Frame and components in SUS#304 stainless steel and ion anodised aluminium.
  • 850 mm conveyor height, matched to every other station in the line.

Technical specifications

1 model to choose from

Not sure which size fits your batch? Send us your target output and we will recommend one.

ModelCI-450
Capacity40–50 bottles/min (subject to bottle type and size)
CottonRoll fed, cut in line
Plug lengthSet on the touch screen
ControlPLC with touch screen
Power requiredSingle phase 220 V, 50/60 Hz
Machine dimensions (mm)1981 × 837 × 1587
Conveyor height (mm)850
Contact partsSUS#304 stainless steel and ion anodised aluminium

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Compare all 5 packaging lines machines

Specifications are indicative and can vary with configuration and options. Final specifications are confirmed in your quote.

Complete bottle packaging line

This machine is one station of eight.

Eight stations on a single 850 mm conveyor. Bottles go in empty at one end and come out counted, filled, plugged, capped, sealed and labelled at the other, without a pair of hands in between.

  1. Bottle infeed table
  2. Counting
  3. Desiccant insertion
  4. Cotton insertion
  5. Capping
  6. Induction sealing
  7. Shrink banding
  8. Labelling
See the complete line

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